{"id":4869,"date":"2019-10-31T14:33:33","date_gmt":"2019-10-31T13:33:33","guid":{"rendered":"https:\/\/www.mebus-mimtechnik.de\/the-process\/"},"modified":"2019-10-31T14:33:35","modified_gmt":"2019-10-31T13:33:35","slug":"the-process","status":"publish","type":"page","link":"https:\/\/www.mebus-mimtechnik.de\/en\/the-technology\/the-process\/","title":{"rendered":"The Process"},"content":{"rendered":"

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The Process<\/h1>\n

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Material Preparation<\/p>\n

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The finest ceramic\/metal powder with a grain size ideally of 10-20 \u00b5m is mixed with binders (organic compounds, natural waxes, synthetic polymers) in a ratio of approx. 90% metal powder to 10% binder. The binder enables the production of a plasticized mass which is required for shaping. Mixing takes place at an elevated temperature so that the binder becomes malleable and can coat the powder particles. The homogeneous mass prepared in this way is granulated, resulting in the so-called feedstock, which can be further processed directly in an injection molding machine.<\/p>\n

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Mold Design<\/p>\n

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Working with the customer, the data required for the injection mold are defined such as the injection point, parting line, required surfaces etc.<\/p>\n

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Forming through Injection Molding<\/p>\n

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The feedstock is heated, plasticized and injected under pressure into a negative form (mold) on an injection molding machine, thereby giving it its complex shape. The green part is the result.<\/p>\n

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Binder expulsion (debinding\/dewaxing)<\/p>\n

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Next, the binder is removed from the green part. This is done either by catalytic debinding, thermal debinding (heating the green parts to melt, break down and\/or evaporate the binder) or using solvents (the binder is dissolved by appropriate solvents and removed from the component). The brown part is thus created.<\/p>\n

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Compacting the material by sintering<\/p>\n

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The brown parts are sintered in a controlled furnace atmosphere (in a vacuum or a protective gas atmosphere) at high temperatures. The powder particles melt together and acquire the required material properties. The MIM component is created ready for use. The finished piece is approx. 20% smaller than the green part. This measurement factor must be taken into account when designing the mold.<\/p>\n

[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_3″ _builder_version=”3.25.3″ _i=”2″ _address=”0.2.2″][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”3.22.7″ background_color=”#116ab2″ background_image=”https:\/\/www.mebus-mimtechnik.de\/wp-content\/uploads\/2019\/05\/mebus_mimtechnik-overlay-001.png” custom_margin=”53px|||||” global_module=”3993″ locked=”off” fb_built=”1″ _i=”1″ _address=”1″][et_pb_row _builder_version=”3.25″ width=”70%” max_width=”800px” _i=”0″ _address=”1.0″][et_pb_column type=”4_4″ _builder_version=”3.25″ custom_padding=”|||” custom_padding__hover=”|||” _i=”0″ _address=”1.0.0″][et_pb_cta title=”Send us your comment or inquiry” button_url=”https:\/\/www.mebus-mimtechnik.de\/en\/contact-information\/” button_text=”Go” disabled_on=”on|off|off” _builder_version=”3.26.3″ header_font=”||||||||” header_line_height=”1.1em” body_font=”||||||||” body_font_size=”15px” body_line_height=”1.3em” background_color=”rgba(89,150,201,0.64)” border_radii=”|2px|||” border_width_all=”2px” border_color_all=”#ffffff” custom_button=”on” button_text_color=”rgba(255,255,255,0)” button_bg_image=”https:\/\/www.mebus-mimtechnik.de\/wp-content\/uploads\/2019\/05\/icon_email-001.png” button_font=”|||on|||||” button_use_icon=”off” button_alignment=”center” header_font_size_phone=”20px” header_font_size_last_edited=”on|phone” _i=”0″ _address=”1.0.0.0″]Our team at Mebus MIM-Technik GmbH will be happy to answer questions and assist you.[\/et_pb_cta][et_pb_cta title=”send inquiry” button_url=”https:\/\/www.mebus-mimtechnik.de\/en\/contact-information\/” button_text=”Go” disabled_on=”off|on|on” _builder_version=”3.22.7″ header_font=”||||||||” header_line_height=”1.1em” body_font=”||||||||” body_font_size=”15px” body_line_height=”1.3em” background_color=”rgba(89,150,201,0.64)” border_radii=”|2px|||” border_width_all=”2px” border_color_all=”#ffffff” custom_button=”on” button_text_color=”rgba(255,255,255,0)” button_bg_image=”https:\/\/www.mebus-mimtechnik.de\/wp-content\/uploads\/2019\/05\/icon_email-001.png” button_font=”|||on|||||” button_use_icon=”off” button_alignment=”center” header_font_size_phone=”20px” header_font_size_last_edited=”on|phone” _i=”1″ _address=”1.0.0.1″][\/et_pb_cta][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Section” _builder_version=”3.26.7″ background_color=”rgba(17,106,178,0.64)” custom_padding=”0px||0px|” custom_padding_tablet=”0px||0px|” transparent_background=”off” padding_mobile=”on” make_fullwidth=”off” use_custom_width=”off” width_unit=”on” global_module=”3917″ saved_tabs=”all” fb_built=”1″ _i=”2″ _address=”2″][et_pb_row column_structure=”3_5,2_5″ make_equal=”on” _builder_version=”3.25″ _i=”0″ _address=”2.0″][et_pb_column type=”3_5″ _builder_version=”3.25″ custom_padding=”|||” custom_padding__hover=”|||” _i=”0″ _address=”2.0.0″][\/et_pb_column][et_pb_column type=”2_5″ _builder_version=”3.25″ custom_padding=”|||” custom_padding__hover=”|||” _i=”1″ _address=”2.0.1″][et_pb_divider color=”rgba(0,0,0,0)” _builder_version=”3.23.4″ min_height=”50px” height=”0px” _i=”0″ _address=”2.0.1.0″][\/et_pb_divider][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”2_5,3_5″ use_custom_gutter=”on” gutter_width=”2″ padding_mobile=”on” column_padding_mobile=”on” admin_label=”Row” _builder_version=”3.25″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_padding=”50px||50px|” make_fullwidth=”off” use_custom_width=”off” width_unit=”on” _i=”1″ _address=”2.1″][et_pb_column type=”2_5″ _builder_version=”3.25″ custom_padding=”|||” custom_padding__hover=”|||” _i=”0″ _address=”2.1.0″][et_pb_text admin_label=”Text” _builder_version=”3.22.7″ text_font=”|600||on|||||” text_text_color=”#ffffff” text_font_size=”15px” text_line_height=”1.4em” background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_margin=”||8px|” use_border_color=”off” border_color=”#ffffff” border_style=”solid” _i=”0″ _address=”2.1.0.0″]Contact[\/et_pb_text][et_pb_divider show_divider=”off” disabled_on=”on|on|off” admin_label=”Divider” _builder_version=”3.23.4″ height=”10px” custom_margin=”-1px|||||” hide_on_mobile=”on” _i=”1″ _address=”2.1.0.1″][\/et_pb_divider][et_pb_text _builder_version=”3.22.7″ text_font=”||||||||” text_text_color=”#ffffff” text_font_size=”14px” link_font=”||||||||” link_text_color=”#ffffff” background_layout=”dark” _i=”2″ _address=”2.1.0.2″]<\/p>\n

Mebus MIM-Technik GmbH<\/strong>
Monbachstr. 7
75242 Neuhausen<\/p>\n

Fon: +49 (0)7234 94794 – 0
Fax: +49 (0)7234 94794 – 99<\/p>\n

eMail: info@mebus-mimtechnik.de<\/a><\/p>\n

[\/et_pb_text][\/et_pb_column][et_pb_column type=”3_5″ _builder_version=”3.25″ custom_padding=”|||” custom_padding__hover=”|||” _i=”1″ _address=”2.1.1″][et_pb_text admin_label=”Text” _builder_version=”3.22.7″ text_font=”|600||on|||||” text_text_color=”#ffffff” text_font_size=”15px” text_line_height=”1.4em” background_size=”initial” background_position=”top_left” background_repeat=”repeat” custom_margin=”||8px|” use_border_color=”off” border_color=”#ffffff” border_style=”solid” _i=”0″ _address=”2.1.1.0″]How to find us[\/et_pb_text][et_pb_divider show_divider=”off” disabled_on=”on|on|off” admin_label=”Divider” _builder_version=”3.23.4″ height=”10px” custom_margin=”-1px|||||” hide_on_mobile=”on” _i=”1″ _address=”2.1.1.1″][\/et_pb_divider][et_pb_map address=”Monbachstra\u00dfe 7, 75242 Neuhausen, Deutschland” address_lat=”48.79362″ address_lng=”8.76805″ mouse_wheel=”off” _builder_version=”3.26.7″ child_filter_saturate=”0%” _i=”2″ _address=”2.1.1.2″][et_pb_map_pin title=”Mebus MIM-Technik GmbH” pin_address=”Monbachstra\u00dfe 7, 75242 Neuhausen, Deutschland” pin_address_lat=”48.79362″ pin_address_lng=”8.76805″ _builder_version=”3.26.7″ _i=”0″ _address=”2.1.1.2.0″][\/et_pb_map_pin][\/et_pb_map][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"

The ProcessMaterial PreparationThe finest ceramic\/metal powder with a grain size ideally of 10-20 \u00b5m is mixed with binders (organic compounds, natural waxes, synthetic polymers) in a ratio of approx. 90% metal powder to 10% binder. The binder enables the production of a plasticized mass which is required for shaping. Mixing takes place at an elevated […]<\/p>\n","protected":false},"author":2,"featured_media":0,"parent":4873,"menu_order":10,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"\n

Dies ist eine Beispiel-Seite. Sie unterscheidet sich von Beitr\u00e4gen, da sie stets an derselben Stelle bleibt und (bei den meisten Themes) in der Website-Navigation angezeigt wird. Die meisten starten mit einem Impressum, der Datenschutzerkl\u00e4rung oder einer „\u00dcber uns“-Seite, um sich m\u00f6glichen Besucher der Website vorzustellen. Dort k\u00f6nnte zum Beispiel stehen:<\/p>\n\n\n\n

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